锈蚀表面形貌及其对钢材超低周疲劳性能的影响
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国家自然科学基金(51878606)


Effect of corroded surface morphology on ultra-low cycle fatigue of steel plate
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    摘要:

    锈蚀是钢桥耐久性退化的主要形式之一,而锈蚀钢材的表面形貌是改变结构应变分布,进而影响超低周疲劳性能的重要因素。为了研究钢材锈蚀形貌及其对超低周疲劳性能的影响,以中国钢桥建设中常用的Q345钢材为例,对4组不同锈蚀程度的人工加速锈蚀钢板试样进行表面形貌测量,讨论了用粗糙度、分形维数和功率谱密度函数3种指标表征锈蚀形貌的可能性;根据三维形貌实测数据建立试样的规整六面体单元模型,并利用循环空穴扩张模型(CVGM)计算了锈蚀钢材的超低周疲劳开裂寿命,分析了锈蚀形貌对钢材超低周疲劳开裂寿命的影响。结果表明,人工加速锈蚀试验的锈蚀速率受锈层阻隔影响明显;对于不同锈蚀时长的试样,各组表面轮廓的粗糙度、分形维数和功率谱密度函数区分度不高;锈蚀形貌的不均匀程度是引起试样超低周疲劳性能下降的重要因素,蚀坑位置的超低周疲劳开裂寿命受蚀坑所处截面缩小程度、所处位置以及形状特征等不均匀因素耦合影响。

    Abstract:

    Corrosion is one of the most typical form of durability degradation of steel bridge and the corrosion morphology takes significant effect on the strain distribution of the structural surface,which has evident effect on the ultra-low cycle fatigue performance of steel plate. In order to investigate the characteristics of steel corrosion morphology as well as the effect of the corrosion on the structural ultra-low cycle fatigue(ULCF) performance, this paper takes the steel kind of Q345 as the study case, conducting 2D and 3D profile measurements on four groups of steel plate samples in different accelerated corrosion conditions. Quantitative analysis on 2D profile data were performed with the methods of surface roughness, fractal dimension, and power spectrum density function, thus discusses the possibility to classify the corrosion morphology. Meanwhile, precise finite element models consisted by hexahedron elements of corroded specimens were established on the basis of 3D profile data, applied by the improved cyclic void growth model (CVGM), those finite element models were conducted to calculate the UCLF lives and discuss the influence of corroded surface morphology. The research results indicate that: the corrosion rates of the artificial acceleration corrosion tests are significantly affected by the thickness of the rust layers. However, the surface roughness, fractal dimension, and power spectrum density function are unable to differentiate the corrosion degree. According to the numerical calculation results, the unevenness of corroded surface is the very important factor on the UCLF performance degradation. Also, the reduction of the cross section, the position on the surface of specimens, and the dimension characters of the critical corruption pits, that contribute a coupling effect on the ULCF life of the corroded steel specimens.

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宋方远,谢旭,张婷婷.锈蚀表面形貌及其对钢材超低周疲劳性能的影响[J].土木与环境工程学报(中英文),2021,43(5):132-141. Song Fangyuan, Xie Xu, Zhang Tingting. Effect of corroded surface morphology on ultra-low cycle fatigue of steel plate[J]. JOURNAL OF CIVIL AND ENVIRONMENTAL ENGINEERING,2021,43(5):132-141.10.11835/j. issn.2096-6717.2020.081

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  • 收稿日期:2020-04-08
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  • 在线发布日期: 2021-07-20
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