超声波预处理炼油厂浮渣油泥试验研究
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中国石油化工股份有限公司科技计划(318024-5)


Experimental study on ultrasonic pretreatment of scum sludge in the oil refinery
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    摘要:

    针对炼油厂浮渣油泥(简称“浮渣油泥”)含有大量油污、成分复杂且较难处理等问题,采用超声波法对中国石化南京金陵分公司炼油厂产生的浮渣油泥进行预处理试验,通过L16(44)正交试验法分析超声功率、超声温度、超声时间、超声频次对浮渣油泥除油率的影响,利用SPSS 25.0进行误差分析,并运用单因素试验细化正交试验影响因素,通过红外光谱法、扫描电镜、能谱分析等手段表征超声前后油泥物性的变化特征。结果表明:超声波法工艺参数影响的大小顺序为超声功率<超声时间<超声温度<超声频次,当超声功率60 W、超声时间10 min、超声温度60℃、超声频次3次时,其对浮渣油泥中的石油类物质去除率可达31.13%;红外光谱显示,超声处理后,浮渣油泥对应峰发生了明显改变,表现为芳烃、烷烃、烯烃类物质等均有减少,说明其中的石油烃长链被破坏;超声后萃取出的油类物质中烷烃类物质减少,醇类物质增多,可能是烷烃的一个氢基被羟基代替,生成对应的醇,相比烷烃,醇更容易被微生物降解;由扫描电镜可见,经超声波处理后,浮渣油泥颗粒间空隙增加、黏性变小、质地变松散。超声波法对浮渣油泥中油类物质的去除机制是:通过机械效应、空化作用及热效应破坏浮渣油泥中的石油烃长链,降低浮渣油泥颗粒间的黏度,增加颗粒间的空隙率,促使油、泥、水三相分离,使其中的油类物质分解、析出,从而降低浮渣油泥中石油类物质的含量。能谱分析(EDS)表明,超声后的油泥中C、O元素占比未明显减少,说明超声热效应并没有发生明显的气态氧化反应。超声波法预处理浮渣油泥是一种物化方法,不用外加化学药剂,处理方法简单,可作为浮渣油泥微生物法深度处理的预处理手段。

    Abstract:

    Given the problems of oil refinery slag sludge containing a large amount of dirty oil, complex composition, and challenging to deal with, the pretreatment test of slag sludge produced by oil refinery of Sinopec Jinling Branch was used by ultrasonic means.The influence of ultrasonic power, ultrasonic temperature, ultrasonic time, and ultrasonic frequency on the decontamination rate of slag sludge was analyzed by L16 (44) orthogonal test method. Error analysis was carried out by SPSS 25.0, and the orthogonal experimental results were refined by using the single-factor test. The characteristics of sludge change before and after ultrasound were characterized by infrared spectroscopy, scanning electron mirror, energy spectrum analysis, and so on.The results are as follows:The orthogonal test showed that the influencing order of factors was ultrasonic power < ultrasonic time < ultrasonic temperature < ultrasonic frequency. When the ultrasonic power was 60 W, ultrasonic time was 10 min, the ultrasonic temperature was 60℃, and ultrasonic frequency was 3 times, the removal rate of petroleum substances could reach 31.13%. The infrared spectrum showed that the corresponding peak of scum oil sludge after ultrasonic treatment was significantly changed, showing that aromatics, alkanes, olefins, and other substances were decreased, indicating that the long chain of petroleum hydrocarbon was destroyed. After ultrasonic extraction, the alkanes in the extracted oil decreased and the alcohols increased, which may by that one of the hydrogen groups of alkanes was replaced by hydroxyl group to produce corresponding alcohol. Compared with alkanes, alcohols were more easily degraded by microorganisms. Scanning electron microscope (SEM) analysis showed that after ultrasonic treatment, the gap between the particles increased, the viscosity decreased, and the texture became loose.The mechanism of petroleum hydrocarbon in scum oil sludge by the ultrasonic method was as follows:through mechanical effect, cavitation effect and thermal effect, the long chain of petroleum hydrocarbonin scum oil sludge was destroyed, the viscosity between particles was reduced, the voids between particles were increased, the three-phase separation of oil, mud and water was promoted, and the petroleum hydrocarbon was decomposed and separated, thus reducing the content of petroleum substances in scum oil sludge. Energy dispersive spectrum analysis(EDS) showed that the proportion of carbon and oxygen elements in the oil sludge after ultrasound did not significantly decrease, indicating that the ultrasonic thermal effect did not occur obvious gaseous oxidation reaction. As a result, the ultrasonic method is a physical method, with no additional chemical drug, and the treatment method is simple. It can be used as a composite treatment process pretreatment means.

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于鑫娅,吴凌云,邢献杰,姜巧,彭明国,张文艺.超声波预处理炼油厂浮渣油泥试验研究[J].土木与环境工程学报(中英文),2022,44(3):186-194. YU Xinya, WU Lingyun, XING Xianjie, JIANG Qiao, PENG Mingguo, ZHANG Wenyi. Experimental study on ultrasonic pretreatment of scum sludge in the oil refinery[J]. JOURNAL OF CIVIL AND ENVIRONMENTAL ENGINEERING,2022,44(3):186-194.10.11835/j. issn.2096-6717.2020.205

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  • 收稿日期:2020-07-27
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  • 在线发布日期: 2022-02-16
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