锈蚀表面形貌对钢材超低周疲劳性能的影响
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浙江大学

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强震作用下考虑局部损伤效应的钢桥抗震设计方法研究


Effect of corroded surface morphology on ultra-low cycle fatigue of steel plate
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Zhejiang University

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Study on seismic design method of steel bridge considering local damage effect under strong earthquake

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    摘要:

    锈蚀是钢桥耐久性退化的典型形式之一,锈蚀形貌是影响结构表面应变分布的重要因素。为了研究钢材的锈蚀形貌以及蚀坑对结构超低周疲劳性能的影响,以我国钢桥建设中常用的Q345钢材为例,对4组不同锈蚀程度的钢板试样进行表面形貌二维和三维测量;通过粗糙度、分形维数和功率谱密度函数方法对二维轮廓数据进行了分析;依据三维形貌数据,建立精细有限元模型,基于改进的循环空穴扩张模型(CVGM)对锈蚀钢材的超低周疲劳断裂机理进行分析,讨论锈蚀试样发生开裂的关键因素。结果表明,人工加速锈蚀试验的锈蚀速率受锈层阻隔影响明显;粗糙度、分形维数与功率谱密度函数难以区分锈蚀程度;数值计算中蚀坑位置的应力三轴度与等效塑性应变均显著高于非蚀坑位置,蚀坑是影响锈蚀钢材超低周疲劳开裂的关键因素。

    Abstract:

    Corrosion is one of the most typical form of durability degradation of steel bridge and the corrosion morphology takes significant effect on the strain distribution of the structural surface. In order to investigate the characteristics of steel corrosion morphology as well as the effect of the corrosion on the structural ultra-low cycle fatigue(ULCF) performance, this paper takes the steel kind of Q345 as the study case, conducting 2D and 3D profile measurements on four groups of steel plate samples of different corrosion conditions. Quantitative analysis on 2D profile data were performed with the methods of surface roughness, fractal dimension, and power spectrum density function. Meanwhile, precise finite element models of corroded specimens were established on the basis of 3D profile data. On the basis of the improved cyclic void growth model (CVGM), the ULCF cracking theory is taken into deep investigation, and the issue on the key factors leading to corrosion samples cracking are discussed. The research results indicate that: the corrosion rates of the artificial acceleration corrosion tests are significantly affected by the thickness of the rust layers. However, the surface roughness, fractal dimension, and power spectrum density function are unable to differentiate the corrosion degree. According to the numerical calculation results, the stress triaxiality and equivalent plastic strain on the corrosion pits are much higher than that of the other zones, such that corrosion pits have critical impact on the steel ULCF cracking.

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  • 收稿日期:2020-04-08
  • 最后修改日期:2020-07-02
  • 录用日期:2020-07-04
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