Numericals simulation method of cooling fan based on surface toughness correction
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Abstract:
In order to further improve the numerical simulation accuracy of the multi-reference frame(MRF) model of cooling fan, the roughness of the model was modified by the wall function, and the influential factors of the MRF model were analyzed. Firstly, the algebraic relationship among roughness constant, roughness height and y+ was obtained based on the dimensionless velocity u+ and distance y+ of the first layer mesh from the wall in the viscous sublayer. Then, according to the actual wall type, the revised y+ value and the first layer mesh height were obtained, and they were substituted into the standard wall function for near wall correction. Finally, taking a cooling fan as an example, the effects of turbulence model, mesh number and surface roughness correction on the numerical simulation results of the fan were studied. The results show that the model can better deal with the flow with high strain rate and bending streamline, and is more suitable for the rotating flow of fans, and has higher accuracy for the simulation of rotating machinery such as fans. Over-dense mesh number will make the calculation results fluctuate. Surface roughness correction improves some abnormal points on the performance curve, and within the range of fan common operating conditions, the deviation between test values and simulation values reduced from 5% to 3% after correction.
