Fabrication and properties of a fusible core as the inner cavity of multi-layer ceramic core
CSTR:
Author:
Clc Number:

TB321

  • Article
  • | |
  • Metrics
  • |
  • Reference [16]
  • |
  • Related [20]
  • | | |
  • Comments
    Abstract:

    The prefab-core method is favored in the fabrication of multi-layer ceramic cores for its advantages of process simplification and cost reduction. As the inner cavity of a ceramic core, a fusible core was prepared in this research with polyethylene glycol (PEG) as the plasticizer, graphite and quartz glass powder as the fillers. The ceramic core was prepared by secondary injection molding method, and co-debinding with fusible core was achieved. The effects of molecular mass of PEG on the properties of fusible core slurry and green body were studied. The results showed that the molecular mass of PEG played a minor role when molecular mass was less than 2 000, yet the performance of the green body would become poor due to increased defects when the molecular mass exceeded 2 000. That is to say, the fusible core prepared with PEG2000 had the best performance:the flexural strength, heat deflection and surface roughness of the fusible core were 13.0 MPa, 2.94 mm, and 1.18 μm, respectively. The co-debinding behavior of the ceramic core/fusible core was also investigated. After debinding and sintering, the fusible core was burned out and the inner cavity of multi-layer ceramic core was formed. The structure integrity and dimensional accuracy of the ceramic core were not influenced by the removal of the fusible core. The dimensional accuracy and inner surface roughness of ceramic core were less than ±0.15 mm and 1.808 μm, respectively, which met the requirements of high temperature casting.

    Reference
    [1] 赵效忠.陶瓷型芯的制备与使用[M]. 北京:科学出版社, 2013.Zhao X Z. Preparation and application of ceramic cores[M]. Beijing:Science Press, 2013. (in Chinese)
    [2] Liang J J, Lin Q H, Zhang X, et al. Effects of alumina on cristobalite crystallization and properties of silica-based ceramic cores[J]. Journal of Materials Science & Technology, 2017, 33(2):204-209.
    [3] Woodrum H A, Sikkenga W E. Multi-wall core and process:US6626230B1[P]. 2003-09-30.
    [4] Wang F, Ma D X, Bührig-Polaczek A. Effect of ceramic cores on the freckle formation during casting Ni-based single crystal superalloys[J]. Metallurgical and Materials Transactions A, 2019, 50(2):804-815.
    [5] Li X, Sun B, You H D, et al. Evolution of rolls-Royce air-cooled turbine blades and feature analysis[J]. Procedia Engineering, 2015, 99:1482-1491.
    [6] 余建波, 杨治刚, 李玲, 等. 一种双层壁空心叶片用空心陶瓷型芯的制备方法:CN105127373A[P]. 2015-12-09.Yu J B, Yang Z G, Li L, et al. Manufacturing method of hollow ceramic core for double-wall hollow blade:CN105127373A[P]. 2015-12-09. (in Chinese)
    [7] Yang W P, Li J R, Liu S Z, et al. Orientation dependence of transverse tensile properties of nickel-based third generation single crystal superalloy DD9 from 760 to 1100℃[J]. Transactions of Nonferrous Metals Society of China, 2019, 29(3):558-568.
    [8] Maughan J R, Thompson A M. Development of advanced cores and castings for improved gas turbine performance[C]//ICI 65th Annual Technical Conference and Expo, October 21-24, 2018, Kansas City, MO, USA. Investment Casting Institute, 2018:1-12.
    [9] Hu K H, Wei Y M, Lu Z G, et al. Design of a shaping system for stereolithography with high solid loading ceramic suspensions[J]. 3D Printing and Additive Manufacturing, 2018, 5(4):311-318.
    [10] 李涤尘. 一种型芯与型壳一体化陶瓷铸型制造方法:CN101073821A[P]. 2007-11-21.Li D C. Manufacturing method of integrated ceramic core and ceramic shell casting mold:CN101073821A[P]. 2007-11-21. (in Chinese)
    [11] Wu H H, Li D C, Tang Y P, et al. Rapid fabrication of alumina-based ceramic cores for gas turbine blades by stereolithography and gelcasting[J]. Journal of Materials Processing Technology, 2009, 209(18/19):5886-5891.
    [12] Wu H H, Li D C, Chen X J, et al. Rapid casting of turbine blades with abnormal film cooling holes using integral ceramic casting molds[J]. The International Journal of Advanced Manufacturing Technology, 2010, 50(1/2/3/4):13-19.
    [13] 毛萍莉, 姜卫国, 刘正, 等. 一种复杂内嵌空腔结构陶瓷型芯的制备工艺:CN104014737A[P]. 2014-09-03.Mao P L, Jiang W G, Liu Z, et al. Preparation technology for complex ceramic core with embedded cavity structure:CN104014737A[P]. 2014-09-03. (in Chinese)
    [14] 程涛, 李建华, 张立健. 一种水溶性陶瓷型芯增塑剂的制备方法及其应用:CN108484178A[P]. 2018-09-04.Cheng T, Li J H, Zhang L J. Preparation method and its application of water-soluble ceramic core plasticizer:CN108484178A[P]. 2018-09-04. (in Chinese).
    [15] 国防科学技术工业委员会.熔模铸造陶瓷型芯性能试验方法第4部分:热变形量的测定:HB 5353.4-2004[S].北京:中国航空综合技术研究所, 2004.Commission of Science, Technology and Industry for National Defense. Test method for properties of investment casting ceramic core-Part 4:determination of thermal deformation value:HB 5353.4-2004[S]. Beijing:China Aero-Polytechnology Establishment, 2004. (in Chinese)
    [16] 国防科学技术工业委员会.熔模铸造陶瓷型芯性能测试方法第3部分:抗弯强度的测定:HB 5353.3-2004[S].北京:中国航空综合技术研究所, 2004.Commission of Science, Technology and Industry for National Defense. Test method for properties of investment casting ceramic core-Part 3:determination of bending strength:HB 5353.3-2004[S]. Beijing:China Aero-Polytechnology Establishment, 2004. (in Chinese)
    Cited by
    Comments
    Comments
    分享到微博
    Submit
Get Citation

张朋,李鑫,季惠明,牛书鑫,姚建省,王丽丽,李晓雷.多层壁陶瓷型芯内腔熔芯的制备及性能研究[J].重庆大学学报,2021,44(10):46~54

Copy
Share
Article Metrics
  • Abstract:410
  • PDF: 783
  • HTML: 1036
  • Cited by: 0
History
  • Received:April 12,2020
  • Online: October 27,2021
Article QR Code