Abstract:A technique of fabrication of air electrode for direct methanol fuel cells (DMFC) is proposed. The investigated air electrode is free of Teflon- containing and with ultra- thin catalyst layer. Catalysts PtRu/C for methanol electroxidation is electrochemically deposited on a Nafion- bonded carbon electrode. A concept, that is, methanol is oxidized at a relatively high potential, is proposed. Such a fabricated DMFC is characterized with a high utilization of noble metals and basically eliminating CO poisoning in operation.