Abstract:Spray Forming technology gets involved with new materials preparation techniques in multiple domains such as powder metallurgy, fluent metal atomization, rapid cooling and non-equilibrium solidification. High performance alloy and metal matrix composite with high density, low oxygen content and microstructure featuring rapid solidification can be fabricated by spray forming. Spray forming, which is of short process flow, low cost, high deposition efficiency, flexible manufacture system, becomes a kind of near shape forming and rapid solidification technology with great prospect. Therefore the developing process history of spray forming technology is introduced and the current research and development status of spray forming technology in the fields of aluminum alloy, steel material, magnesium alloy, copper alloy and high temperature alloy and metal matrix composite is described. Multi-layer spray forming and in-situ reaction atomization spray forming are also discussed. In addition, evaluation and prospect for the technology are presented.