Abstract:The cylinder bodies of reciprocating pumps easily fail from cracks due to complex external loads. Based on the working principle of reciprocating pumps, hydrodynamics, and a numerical method for surfacetosurface contact problems, a contact model involving a cylinder body, a valve base, and a valve pocket is established. Considering pressure fluctuation, flow pulsation, alternate loads, and the impact of the inlet and outlet valves, a finite element model for the complete system is established. Using this model, the contact state of the complete system is analyzed, and the stress distribution, contact state, contact stress distribution of the interface, and position of the weak part are obtained.