可控拉深筋高强度钢板盒形件拉深工艺数值仿真
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科技部技术创新资助项目(07C26215110824);重庆大学创新基金重点资助项目(200811B1B0130302)


Deep drawing simulation for highstrength steel box of controllable drawbead
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    摘要:

    拉深筋高度变化对板料成形时的拉深阻力影响显著,而高强度钢板又是当今难成形板料之一,为此提出可控拉深筋技术以提高高强度钢板成形性能。建立JAC590Y高强度钢板固定拉深筋盒形件拉深成形数值模拟模型及实验装置,通过模拟和实验结果对比分析,得到不同拉深筋高度对高强度钢板成形性能影响显著。依据板料拉深过程中拉深力变化规律设计上升——停止——下降的可控拉深筋运动路径,将此路径应用到类似盒形件的高强度钢板汽车引擎盖边板拉深成形中,获得成形良好的20组方案且可控拉深筋对零件最小厚度影响显著。最终对这20组零件最小厚度均值进行极差分析,得到可控拉深筋最优路径组合及主要影响因子H2,通过GABP神经网络及回归分析预测因子H2影响下零件最小厚度变化规律。

    Abstract:

    As blank drawing resistance in sheet metal forming process can be significantly influenced by the changes of drawbead height, and highstrength steel (HSS) is one of the materials difficult to be formed, so a controllable drawbead technology is proposed to improve the formability of HSS. A numerical simulation model and an experimental device of JAC590YHSS box deep drawing with fixed drawbead are established. Comparative analysis of simulation and experimental results show that the difference of fixed height drawbeads has a significant effect on the formability of HSS. A controllable drawbead moving path of ascenthaltdescent is designed based on the variations of deep drawing force in the sheet metal forming process. Then the path is applied to the formation of an automobile engine tunnelside panel which is similar to the box deep drawing. Twenty group test schemes of good formation are obtained, in which the part smallest thickness is significantly influenced by controllable drawbead. Moreover, in the twenty group test schemes, the optimized combination of moving path and main influence factor H2 are found by range analysis of part average smallest thickness. Finally, the correlation between part smallest thickness and factor H2 is predicted by using GABP neural network and regression analysis.

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周杰,华俊杰,阳德森,庄燕燕,易宗华.可控拉深筋高强度钢板盒形件拉深工艺数值仿真[J].重庆大学学报,2010,33(6):42-48.

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  • 收稿日期:2009-12-24
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