Cu/Al管气体火焰钎焊接头特征及热力学分析
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重庆市自然科学基金资助项目(CSTC2008BB3303);教育部新世纪优秀人才支持计划(NCET-08-0607);教育部长江学者和创新团队发展计划(IRT0763);重庆大学大型仪器设备开放基金资助;机械传动国家重点实验室自主研究课题ZK)〗


Characteristics and thermodynamics analysis ofoxyacetylene flame brazing joint of Cu/Al tubes
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    摘要:

    通过计算Cu/Al管氧乙炔气体火焰钎焊条件下形成金属间化合物的各化学反应的熵变,对Cu/Al金属间化合物的形成及向CuAl2转化的趋势进行了化学热力学分析;结合XRD、SEM、 EDS研究了Cu/Al管氧乙炔气体火焰钎焊接头组织与元素分布特征。结果表明,Cu/Al管氧乙炔气体火焰钎焊条件下,接头中脆性金属间化合物CuAl2由Cu、Al原子的直接结合和其他Cu/Al金属间化合物与Al原子的继续反应生成,其中CuAl自主转化趋势较强;热力学计算分析与接头XRD分析结果一致。钎焊接头可分为3个特征区域:靠近

    Abstract:

    Entropy changes in chemical reaction of Cu/Al intermetallic compounds formation in Cu/Al oxyacetylene flame brazing are calculated, and the tendency of Cu/Al intermetallic compounds form and transform to CuAl2 is analyzed with the method of chemical thermodynamics. The microstructure and characteristics of elements distribution and diffusion of the Cu/Al oxyacetylene flame brazing joint are analyzed by XRD, SEM and EDS. Results show that, under the condition of Cu/Al oxyacetylene flame brazing, the CuAl2 intermetallic compounds formed by the direct reaction of Cu&Al atoms and the sustained reaction of Cu/Al intermetallic compounds with Al atoms. CuAl has relatively strong independent transformation trend. The results of thermodynamics analysis and calculation are consistent with the XRD of joint. Brazing joint can be divided into three feature regions: the α-Al and binary eutectic (α-Al+CuAl2) region is near Al side with the width of about 30 μm; the fine multiple eutectic structure is formed in brazing seam center near Al side with the width of about 150 μm; and the region near Cu substrate with the width of about 120 μm, where Cu diffuses largely and reacts richly with Al and massive CuAl2 is formed like corals.

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罗键,赵国际,王向杰,孙玉. Cu/Al管气体火焰钎焊接头特征及热力学分析[J].重庆大学学报,2011,34(5):31-35.

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  • 收稿日期:2010-12-08
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