金属薄壁圆管内翻口过程中应力与变形的解析
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甘肃省高等学校研究生导师科研项目(1004 04)


Analyses on stress and deformation of thin walled metallic round tube in edge incurving process
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    摘要:

    拉应力内翻管法是一种用于将金属薄壁圆管成形为具有环形底部双层管状件的新工艺,它由内翻口、翻边、拉深翻管3个成形工序所组成。基于对圆管内翻口变形过程的研究,推出了管件成形中翻口区部分管壁起皱前后其应力、变形各参数与管坯尺寸、管材性能、模具尺寸、摩擦条件及比例因子m的解析关系式,并得出了翻口区管壁是否起皱及管件内翻口成形能否成功的判别式。实例表明,在m为0.7~0.8的情况下,根据解析式计算出的管件应力、变形参数与金属塑性成形仿真软件DYNAFORM模拟所得数据基本一致,而由判别式作出的结论也与模拟结果和文献中的实验结果相符。

    Abstract:

    Consisting of three forming processes, i.e. edge incurving, flanging and deep drawing, tension driven internal inversion method is a new technology for shaping thin walled metallic round tube into a double layered tubular part with an annular bottom. Based on the study of edge incurving process of tubes, a number of analytical relations are established which reflect the influences of tube size, material properties, mould size, friction condition and scale factor m on the stress and deformation parameters of tubular part in the process before and after partial tube wall in the curling region has wrinkled. Also, some discriminants are proposed for judging if the tube wall in the curling region wrinkles and if the process is practicable for a certain tubular part. Example indicates that when m is in the scope of 0.7 to 0.8, the stress and deformation parameters calculated by formulas match those simulated by metal plastic forming simulation software DYNAFORM, and the conclusions derived from discriminants correspond well with the simulation and experiment results.

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牛卫中.金属薄壁圆管内翻口过程中应力与变形的解析[J].重庆大学学报,2012,35(7):77-82.

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  • 在线发布日期: 2012-09-04
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