钛合金无缝管热连轧工艺及应用
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TG337

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国家重点研发计划资助项目(2016YFB0301200)。


Hot continuous-rolling process for Ti alloy seamless pipe and its application
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    摘要:

    钛合金热熔小,温度下降快,轧制温度控制困难。钛合金材料的高温摩擦和塑性特点使其在热轧过程中容易产生表面缺陷,制约了钛合金无缝管热连轧生产。笔者运用有限元方法模拟了PQF型三辊连轧机将φ204 mm×16 mm的TC4合金坯料轧制成φ185 mm×7 mm的荒管的过程。模拟结果表明:开轧温度900℃,轧制速度2.93 m/s条件下,钛合金管的内外温差最高达到250℃,第2和4道次的外表面拉应力超过200 MPa,产生缺陷可能性最大。利用模拟结果进行了TC4和TA1现场试制。工业试制结果表明:采用连轧机组可实现钛合金无缝管的高精度轧制,生产的TC4和TA1无缝管的外径偏差<0.5%,壁厚偏差<10%,与模拟结果相吻合。TA1无缝管屈服强度为237 MPa,抗拉强度为321 MPa,延伸率为47%,室温CVN冲击功为100 J。TC4钛合金无缝管的屈服强度为780~846 MPa,抗拉强度为910~960 MPa,延伸率为14%~16%,室温CVN冲击功为38~52 J。

    Abstract:

    The low specific heat and the fast descent of surface temperature for Ti alloy cause the difficulty in rolling temperature control. High-temperature friction and plasticity characteristics of Ti alloy cause surface defects happening in the hot processing, which limits the hot-rolling production for Ti alloy. The rolling process was investigated by thermal-mechanical coupling of finite element method, in which a φ204 mm×16 mm tubular billet of TC4 alloy was rolled into a φ185 mm×7 mm semi-finished pipe by a tandem of three roll mills of PQF type. The simulation results showed that the temperature differences between inside and outside of the titanium alloy tube was up to 250℃, with the start rolling temperature at 900℃ and a rolling speed of 2.93 m/s. The tensile stress was over 200 MPa at the outer surface in the second and fourth passes, which most likely had caused surface defects. TC4 and TA1 were produced according to the simulation results. The industrial fabrication indicated that the high-precision seamless pipe of titanium alloy could be produced by a tandem of hot rolling mills. The relative deviations of the outer diameter and the wall thickness alloy were less than 0.5% and 10% respectively for the industrial hot rolling fabrication of the TC4 and TA1 titanium seamless pipe, which agree with the simulation results. The grain size of TA1 seamless tube was about 100 μm, the yield strength was 237 MPa, the tensile strength was 321 MPa, the elongation was 47%, and the ambient CVN impact energy was 100 J. The yield strength of the TC4 titanium alloy seamless pipe was 780 MPa to 846 MPa, the tensile strength was 910 MPa to 960 MPa, the elongation was 14% to 16%, and the ambient CVN impact energy was 38 J to 52 J.

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史佳新,余伟,董恩涛.钛合金无缝管热连轧工艺及应用[J].重庆大学学报,2019,42(6):42-48.

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  • 收稿日期:2019-02-01
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  • 在线发布日期: 2019-06-20
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