重庆市汽车整车制造业涂装工序VOCs排放特征
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重庆市技术创新与应用示范专项重点研发项目(cstc2018jszx-zdyfxmX0018)。


Emission characteristics of volatile organic compounds from the painting procedure of automotive manufacturing in Chongqing
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    摘要:

    针对重庆市汽车整车制造业涂装工序挥发性有机物(VOCs)排放量大、排放特征不明的问题,对28家汽车整车企业基本情况进行调研,选择9家代表性企业进行涂料VOCs特征组分调查,选取3家典型企业进行VOCs源成分谱监测,并使用最大增量反应活性(MIR)法计算各VOCs组分的臭氧生成贡献。调研和监测结果表明:喷漆和喷漆后烘干为汽车涂装的VOCs重点产排污环节;芳香烃是汽车涂装的VOCs主要物种,质量分数在34.66%~88.47%之间;三甲苯、二甲苯和乙基甲苯等芳香烃和甲基异丁基酮、乙酸乙酯等含氧挥发性有机物(OVOCs)是汽车涂装的VOCs特征组分,尤其是1,2,4-三甲基苯(质量分数为12.82%~28.65%);VOCs特征组分受原辅材料和废气治理设施影响,如溶剂成分及含量、治理设施运行参数、所用吸附浓缩材料;1,2,4-三甲基苯对臭氧生成潜势(OFP)贡献最大。

    Abstract:

    Automotive manufacturing industry in Chongqing faces the problem of large emission of volatile organic compounds (VOCs) and unclear characteristics of pollutant emission during painting procedure. In this work, the site investigations of twenty-eight automotive manufacturing enterprises’ basic situation and 9 representative enterprises’ VOCs characteristic components of coating were carried out. Among these enterprises, VOCs source spectrum of 3 typical enterprises was monitored to analyze featured pollutants. The maximum incremental reactive activity method was used to estimate the contribution of VOCs components to ozone production. The results of survey and monitoring reveal that the paint spraying and drying were the major points where VOCs were produced and emitted in the painting procedure of automotive manufacturing. Aromatic hydrocarbons were the main species of VOCs, accounting for 34.66% to 88.47%. Aromatic hydrocarbons and oxygenated volatile organic compounds (OVOCs), such as trimethyl benzene, xylene, ethyl toluene, methyl isobutyl ketone and ethyl acetate were VOCs characteristic components, especially 1,2,4-trimethyl benzene accounting for 12.82% to 28.65%. VOCs characteristic components were affected by raw materials and waste gas treatment facilities, such as composition and content of solvent, operating parameters of waste gas treatment facilities and adsorption materials. The 1,2,4-trimethyl benzene was the most active component for ozone generation.

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钱珍余,余家燕,李翰青,周玉,冯婧.重庆市汽车整车制造业涂装工序VOCs排放特征[J].重庆大学学报,2022,45(4):122-133.

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  • 收稿日期:2021-03-01
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  • 在线发布日期: 2022-04-18
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