12×37 WS多层股钢丝绳恒张力状态受力与磨损分析
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作者:
作者单位:

1.武汉理工大学,交通与物流工程学院,武汉 430063,海南 三亚 572024;2.武汉理工大学,三亚科教创新园,海南 三亚 572024

作者简介:

徐承军(1973—),男,副教授,博士,主要从事状态监测、信号分析及处理、机械故障诊断研究,(E-mail)172396398@qq.com。

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中图分类号:

TG356.45;TH117.1

基金项目:

三峡工程后续专项科研资助项目(SXHXGZ-2021-2)。


Analysis of constant tension stress and wear of 12×37 WS multi-strand wire rope
Author:
Affiliation:

1.College of Transportation and Logistics Engineering, Wuhan 430063, P. R. China, Wuhan University of Technology, Sanya, Hainan 572024, P. R. China;2.Sanya Science and Education Innovation Park, Wuhan University of Technology, Sanya, Hainan 572024, P. R. China

Fund Project:

Supported by Three Gorges Follow-up Work Research Project(SXHXGZ-2021-2).

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    摘要:

    在重载长行程工况下,多层股钢丝绳因复杂的空间结构而具有良好的性能,但也增加了对其受力与磨损分析的难度。为探究多层股钢丝绳的受力情况,基于Frenet标架建立了12×37 WS多层股钢丝绳在直线与弯曲状态的数学模型,并根据钢丝绳参数计算了其受到6 t拉力时不同层股间钢丝的接触应力与弯曲应力。分别以内层股、中层股与外层股的捻距为变量,探究其对钢丝接触应力的影响规律,为多层股钢丝绳结构参数的优化提供了指导。通过SolidWorks建立钢丝绳有限元模型,并用workbench软件的仿真对其力学性能进行了验证。综合理论计算与有限元分析的结果表明:多层股钢丝绳受恒张力作用时,绳股的最外层钢丝更易因磨损而发生断丝失效,并且越靠近芯股的层股应力越大;可以通过适当增大芯股直径,减小外层股直径来降低钢丝绳断丝几率。

    Abstract:

    Under heavy-duty and long-stroke operating conditions, multi-strand wire ropes demonstrate excellent performance due to their complex spatial structure; however, this complexity also presents challenges in analyzing their stress distribution and wear behavior. In this study, a mathematical model of a 12× 37 WS multi-strand steel wire rope under both straight and bending state is established based on the Frenet frame. Using this model, the contact and bending stresses between strands are calculated under a tensile load of 6 t. Next, the lay lengths of the inner, middle and outer strands are treated as variables, and their influence on the contact stress is studied, providing guidance for optimizing the structural parameters of multi-strand wire ropes. A finite element model of the rope is then established in SolidWorks, and its mechanical performance is verified through simulation using ANSYS Workbench. Finally, based on theoretical calculations and finite element analysis, it is concluded that the outermost wires are more susceptible to breakage due to wear under constant tension. Additionally, stress levels increase in strands closer to the core. Therefore, a design recommendation is proposed: increasing the diameter of the core strands and reducing that of the outer strands can effectively reduce the breakage rate and enhance rope durability.

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徐承军,王超宇,吉雨岢.12×37 WS多层股钢丝绳恒张力状态受力与磨损分析[J].重庆大学学报,2025,48(5):66-75.

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  • 收稿日期:2023-09-16
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  • 在线发布日期: 2025-07-11
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