废气入射管道参数对缸内EGR分层的影响
作者:
作者单位:

1.重庆大学 机械与运载工程学院,重庆 400044;2.重庆招商局检测车辆技术研究院有限公司,重庆 401122

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通讯作者:

中图分类号:

TK413.4? ?????

基金项目:

重庆市研究生科研创新项目(CYS20017);重庆市技术创新与应用发展专项面上项目(cstc2019jscx-msxmX0016)


Effect of incident pipe parameters on EGR stratification in cylinder
Author:
Affiliation:

1.College of Mechanical and Vehicle Engineering, Chongqing University, Chongqing 400044, P.R. China;2.China Merchants Testing Certification Vehicle Technology Research Institute Co. Ltd., Chongqing 401122, P.R. China

Fund Project:

the Graduate Scientific Research and Innovatin Foundation of Chongqing(CYS20017);the Chongqing Technology Innovation and Application Development Special Support Project(cstc2019jscx-msxmX0016))

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    摘要:

    目的:当汽油机工作在低速小负荷时,均质EGR(exhaust gas recirculation)的引入可降低发动机泵气损失以及NOx排放量,但均质EGR率过高,会使燃烧恶化,为了提高发动机对EGR的忍耐度,可采用EGR分层技术;同时,由于进气流速较低且缸内气流无法得到有效组织,点火时刻缸内湍动能较低,导致燃烧速度慢,热效率低,为改善这一情况需提高进气流速且使缸内气流得到良好组织。因此,本文将一台摩托车用汽油机的进气旁通系统改造为EGR系统,以期在缸内实现EGR分层的同时提高点火时刻缸内总体流动特征参数。 方法:采用理论推导、一维热力学数值模型、三维缸内流动模拟相结合的方式,依次搭建了带有EGR的发动机GT-POWER一维计算模型、发动机第一缸CONVERGE三维计算模型。根据废气入射管道设计参数:安装角度θ、安装距离δ、管道直径d设置了8个对照方案,使用GT-POWER求解出各方案初始条件、边界条件,并将这些条件分别导入各方案CONVERGE模型中进行求解;管道参数对缸内流动的影响通过缸内流动总体特征参数来衡量,管道参数对EGR分层的影响通过缸内废气质量分数云图、速度场云图来衡量;最优参数根据EGR分层效果和缸内流动总体特征参数来确定。 结果:1)高速废气射流使得各EGR方案缸内湍动能远高于原机,当θ ≥ 17.5°时,湍动能最大可达67 m2/s2,是原机的3.4倍。在点火时刻附近,得益于压缩后期缸内滚流破碎,湍动能衰减延缓,导致EGR方案湍动能显著高于原机,各方案湍动能最小仍可达18 m2/s2(θ = 11°)为原机的2.3倍。同时,在高速废气射流的作用下,缸内气流得到有效组织,进气下止点处涡流比最大为3.4,点火时刻涡流比最小为2.2(θ = 11°),而原机在整个进气阶段的滚流比和涡流比基本为0。 2)安装角度θ过大或者过小均会使废气射流受到的干涉增强,导致能量损耗增加,不利于提高点火时刻缸内湍动能。当安装角度比较适中,如θ=17.5°时,点火时刻缸内湍动能为27.4 m2/s2,均高于θ=11°(18.3 m2/s2)、θ=15°(24.4 m2/s2)、θ=19°(27.0 m2/s2)方案。减小安装距离δ在提高湍动能的同时会显著降低涡流比,点火时刻δ=7 mm时的湍动能最大值比δ=22 mm时增大了36.2%,但δ=22 mm时的涡流比最大值是δ=7 mm时的4.9倍。管径d越大,点火时刻湍动能、涡流比、滚流比也越大,在点火时刻附近,d=5 mm的湍动能为d=3 mm时的1.8倍。 3)对比缸内速度场,从进气开始到点火时刻,方案7,8均能在缸内形成径向速度分层且整体速度高于其他方案。对比缸内废气质量分数分布,方案6,7,8均能在点火时刻实现EGR分层,高EGR率区域主要集中于气缸中心区域,低EGR率区域主要分布于火花塞附近与燃烧室顶部,两者EGR率相差约10%。 结论:结合废气入射管道参数对EGR分层效果、缸内流动总体特征参数的影响与管道实际加工可行性,选择方案7(θ=17.5°,δ=22 mm,d=5 mm)为最优方案,该方案在实现缸内EGR分层的同时可提高点火时刻缸内总体流动特征参数。

    Abstract:

    Objectives: When the gasoline engine works at low speed and low load, the introduction of homogeneous EGR (exhaust gas recirculation) can reduce the engine pumping loss and NOx emission, but a high homogeneous EGR ratio will deteriorate the combustion. In order to improve the tolerance of the engine to EGR, the EGR stratification technology can be used; at the same time, due to the low intake air flow velocity and the in-cylinder airflow cannot be effectively organized, the turbulent kinetic energy in the cylinder at the ignition time is low, resulting in slow combustion speed and low thermal efficiency. So as to improve this situation, it is necessary to increase the intake air flow velocity and make the in-cylinder air flow well organized. Therefore, this paper transforms the intake bypass system of a motorcycle gasoline engine into an EGR system, in order to achieve EGR stratification and improve the in-cylinder overall flow characteristic parameters at the ignition time. Methods: Using a combination of theoretical derivation, 1-D thermodynamic numerical model, and 3-D in-cylinder flow simulation, the 1-D GT-POWER calculation model of the engine with EGR and the 3-D CONVERGE calculation model of the engine's first cylinder were built in turn. According to the design parameters of the exhaust gas incident pipe: installation angle θ, installation distance δ, and pipe diameter d, 8 comparison schemes are set up. Use GT-POWER to solve the initial conditions and boundary conditions of each scheme, and import these conditions into the CONVERGE model of each scheme for solving; the influence of pipe parameters on the in-cylinder flow is measured by the in-cylinder overall flow characteristic parameters, and the influence on EGR stratification is measured by the in-cylinder exhaust gas mass fraction nephogram and the velocity field nephogram; the optimal parameters are determined according to the EGR stratification effect and the in-cylinder overall flow characteristic parameters. Results: ①The high-speed exhaust gas jet makes the in-cylinder turbulent kinetic energy of each EGR scheme much higher than that of the original machine. When θ ≥ 17.5°, the maximum turbulent kinetic energy can reach 67 m2/s2, which is 3.4 times that of the original machine. Near the ignition time, thanks to the crushing of the tumble flow in the later stage of compression, the attenuation of turbulent kinetic energy is delayed, resulting in a significantly higher turbulent kinetic energy of the EGR scheme than the original engine, and the minimum turbulent kinetic energy of each scheme can still reach 18 18 m2/s2 (θ = 11° ), which is 2.3 times that of the original engine. At the same time, under the action of high-speed exhaust gas jet, the in-cylinder airflow is effectively organized, the maximum swirl ratio at the intake bottom dead center is 3.4, and the minimum swirl ratio at ignition time is 2.2 (θ = 11°). However, the tumble ratio and swirl ratio of the original engine in the entire intake stage are basically 0. ②Regardless of whether the installation angle θ is too large or too small, the interference of the exhaust jet will be enhanced, resulting in an increase in energy loss, which is not conducive to improving the turbulent kinetic energy at the time of ignition. When the installation angle is relatively moderate, such as θ=17.5°, the turbulent kinetic energy at ignition time is 27.4 m2/s2, which are higher than those of θ=11°(18.3 m2/s2), θ=15°(24.4 m2/s2), θ=19°(17.0 m2/s2) scheme. Reducing the installation distance δ will significantly reduce the swirl ratio while increasing the turbulent kinetic energy. At ignition time, the maximum turbulent kinetic energy at δ=7 mm is 36.2% higher than that at δ=22 mm, but the maximum swirl ratio at δ=22 mm is 4.9 times that when δ=7 mm. The larger the pipe diameter d, the larger the turbulent kinetic energy, swirl ratio and tumble ratio at the ignition time. Near the ignition time, the turbulent kinetic energy of d=5 mm is 1.8 times that of d=3 mm. ③Compared with the in-cylinder velocity field, from the start of intake to the ignition time, both schemes 7 and 8 can form radial velocity stratification, and the overall velocity is higher than other schemes. Comparing the in-cylinder exhaust gas mass fraction distribution, schemes 6, 7 and 8 can all achieve EGR stratification at the ignition time. The high EGR ratio area is mainly concentrated in the central area of the cylinder, and the low EGR ratio area is mainly distributed near the spark plug and the top of the combustion chamber. The difference between the two EGR ratio is about 10%. Conclusions: Combined with the influence of the parameters of the exhaust gas incident pipe on the EGR stratification and the in-cylinder overall flow characteristic parameters and the actual processing feasibility of the pipeline, scheme 7 (θ=17.5°, δ=22 mm, d=5 mm) is selected as the optimal scheme. This scheme can improve the in-cylinder overall flow characteristic parameters at the ignition time while realizing the EGR stratification in the cylinder.

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  • 收稿日期:2022-03-03
  • 最后修改日期:2022-04-12
  • 录用日期:2022-04-13
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