TPMS点阵结构的密度梯度杂交优化设计
作者单位:

重庆大学

中图分类号:

TH164???????

基金项目:

重庆市自然科学基金重点项目资助


Optimization design for TPMS lattice structure combining density gradient with hybridization
Affiliation:

Chongqing University

Fund Project:

Supported by the Key Project of the Natural Science Foundation of Chongqing

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    摘要:

    近年来,三周期极小曲面(Triply Periodic Minimal Surface,TPMS)点阵结构因其优异的综合性能受到国内外学者的广泛关注。在点阵结构实际应用过程中,常常需要对其进行优化设计以兼顾轻量化与承载性能两方面的要求。目前,对TPMS点阵结构的优化设计主要集中于密度梯度层面,未综合考虑载荷方向对其力学性能的影响。为此,首先研究了TPMS点阵结构的各向异性特征。基于平均场均匀化方法求解了不同类型TPMS点阵结构的等效弹性弹性矩阵,通过Matlab插值计算后绘制了其在三维空间范围内的杨氏模量图,结果发现不同类型的TPMS点阵结构呈现出不同的各向异性特征,其中I-WP点阵结构在[100]等轴线方向上性能较强,在[111]等斜向对角方向上性能较弱,而Primitive点阵结构则刚好相反。随后,根据TPMS点阵结构的各向异性,同时考虑主应力方向以及相对密度分布对其性能的影响,提出了TPMS点阵结构的密度梯度杂交优化设计方法。优化设计过程如下:以悬臂梁模型为基础,首先基于载荷边界条件对其进行拓扑优化设计,并将拓扑优化密度云映射为点阵结构的相对密度分布,从而实现密度梯度设计。随后根据TPMS点阵结构的各向异性特征以及单元主应力方向分别选择I-WP和Primitive点阵单胞填充悬臂梁,使得主应力方向位于点阵结构性能较强的方向,避免点阵结构在性能薄弱的方向承受较大的应力。将不同类型的TPMS点阵单元合理分布后,利用激活函数将它们进行杂交连接,实现结构梯度设计。最后综合相对密度分布和单元结构分布,生成密度梯度杂交点阵结构。通过有限元仿真方法对优化设计前后点阵结构的承载性能进行对比分析,结果表明密度梯度I-WP和Primitive点阵结构的刚度相比对应的均质点阵结构都有明显提升,而由I-WP和Primitive两种点阵单胞组成的密度梯度杂交点阵结构刚度最大,比密度梯度I-WP和Primitive点阵结构分别高4.63%和33.63%。该结果表明在密度优化的基础上,根据承载时单元主应力方向,将不同类型的点阵结构进行合理分布以及混合杂交设计后能够进一步提升结构的整体刚度。建立的TPMS点阵结构密度梯度杂交优化方法为其在轻量化设计等方面的应用提供了一定的指导。

    Abstract:

    In recent years, TPMS lattice structures have attracted extensive attention from scholars around the world. In the practical applications, lattice structures usually should be optimally designed to meet the requirements of both lightweight and load-bearing capacity. Currently, optimal designs for TPMS lattice structures are limited to density gradient and the influence of loading directions on their mechanical properties has not been considered comprehensively. To this end, the anisotropic characteristics of TPMS lattice structures were investigated firstly. Their equivalent elastic matrixes were calculated based on the homogenization method, then their three-dimensional Young’s modulus diagrams were plotted by Matlab. The results showed that different types of TPMS lattice structures present different anisotropy characteristics. For instance, the strength of I-WP structure is higher in the axial direction [100] and weaker in the diagonal direction [111] while it is opposite for the Primitive structure. Subsequently, an optimization design method combining density gradient with hybridization was proposed by considering the density distribution and the principal stress directions. The optimization process was as follows: Firstly, a cantilever beam structure was topology optimized and the obtained density cloud was mapped to relative density distribution of the lattice structure. Then, based on the anisotropic characteristics of the TPMS lattice structures, I-WP and Primitive lattice cells were selected respectively to fill the cantilever beam according to the principal stress directions in order that the principal stress directions were located in the directions where the mechanical properties of the lattice cells are strong. After the TPMS lattice cells of different types were reasonably distributed, they were smoothly connected by an activation function. Finally, the relative density and lattice cell type distributions were combined to design a density graded hybrid lattice structure. The load-bearing performances of lattice structures before and after optimization designs were compared by finite element analysis. The results showed that the stiffness of density gradient I-WP and Primitive lattice structures are obviously improved compared with the uniform structures. And the stiffness of the graded hybrid lattice structure is highest, which is 4.63% and 33.63% higher than the density gradient I-WP and Primitive lattice structures respectively, demonstrating that hybridization design by reasonable distribution of different lattice cells according to the principal stress directions can further improve the overall stiffness. The established optimization method combining density gradient with hybridization for TPMS lattice structures provides a guidance for their applications in lightweight designs.

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  • 收稿日期:2022-04-12
  • 最后修改日期:2022-06-08
  • 录用日期:2022-06-20
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