管道智能封堵机器人新型锚封机构机液联合仿真
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作者单位:

1.西南石油大学;2.国家管网西南管道公司;3.中国石油管道局工程有限公司维抢修分公司

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中图分类号:

TP973 ;TE973??? ????? ??????

基金项目:

国家自然科学基金资助项目(52004235);四川省科技成果转移转化示范项目(2022ZHCG0048);四川省科技厅苗子工程培育项目(MZGC20240149)


Mechanical-hydraulic co-simulation of new double-cylinder anchor sealing mechanism of pipeline intelligent plugging robots
Author:
Affiliation:

1.Southwest Petroleum University;2.Southwest Pipeline Company, National Pipeline Network;3.Maintenance &4.Emergency Repair Co.of China Petroleum Pipeline Bureau

Fund Project:

(Project(52004235) supported by the National natural Science Foundation of China; Project(2022ZHCG0048) supported by Sichuan Province scientific and technological achievements transfer and transformation demonstration projec; Project(MZGC20240149) supported by the Miaozi Engineering Cultivation Project of Sichuan Science and Technology Department)

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    摘要:

    锚封机构直接影响长输油气管道维抢修中智能封堵机器人高压封堵作业的安全性和可靠性。为评估新型锚封机构及其液控系统的动态性能,缩短研发周期并提高设计可靠性,本文采用虚拟样机与液控系统联合仿真方法,对管道智能封堵机器人在锚定与封堵阶段的工作过程进行了机液联合分析,并开展了功能测试试验。结果表明:在10MPa油气压力工况下,锚定液压缸推力为252.5kN,与联合仿真结果234kN的相对误差为7.3%;封堵液压缸推力为718.76kN,与联合仿真结果658kN的相对误差为8.45%,最大误差不超过8.45%,满足工程应用要求。锚定液压缸进口流量9.2L/min、压力29.8MPa,封堵液压缸进口流量8.05L/min、压力25.9MPa,均符合设计范围。试验结果与仿真数据基本一致,系统运行平稳可靠。研究验证了新型双缸锚封机构的可行性,对提高管道智能封堵机器人设计的可靠性及工程应用价值具有重要意义。

    Abstract:

    The anchor sealing mechanism directly affects the safety and reliability of the high-pressure plugging operation of the intelligent plugging robot in the maintenance and repair of long-distance oil and gas pipelines. In order to evaluate the dynamic performance of the new anchor sealing mechanism and its hydraulic control system, shorten the development cycle and improve the design reliability, this paper uses the joint simulation method of virtual prototype and hydraulic control system to analyze the working process of the pipeline intelligent plugging robot in the anchoring and plugging stage, and carries out the functional test. The results show that the thrust of the anchored hydraulic cylinder is 252.5kN under the condition of 10MPa oil and gas pressure, and the relative error with the joint simulation result of 234kN is 7.3%. The thrust of the sealing hydraulic cylinder is 718.76kN, and the relative error with the joint simulation result of 658kN is 8.45%, and the maximum error does not exceed 8.45%, which meets the requirements of engineering application. The inlet flow rate of the anchoring hydraulic cylinder is 9.2L/min and the pressure is 29.8MPa. The inlet flow rate of the plugging hydraulic cylinder is 8.05L/min and the pressure is 25.9MPa, which are in line with the design range. The test results are basically consistent with the simulation data, and the system runs smoothly and reliably. The research verifies the feasibility of the new double-cylinder anchor sealing mechanism, which is of great significance to improve the reliability of the design of the pipeline intelligent plugging robot and the value of engineering application.

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  • 收稿日期:2025-04-25
  • 最后修改日期:2025-09-16
  • 录用日期:2025-09-30
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