风电机组齿轮箱扭力臂弹性支承振动分析
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重庆大学高端装备机械传动全国重点实验室

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TM315

基金项目:

国家重点基础研究发展计划(2023YFB4203100)


Vibration Analysis of Elastic Support for Torque Arm of Wind Turbine Gearbox
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State Key Laboratory of Mechanical Transmission for Advanced Equipment,Chongqing University

Fund Project:

National Key R&D Program of China(2023YFB4203100)

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    摘要:

    弹性支承是支撑风电齿轮箱并吸收风轮动态载荷的重要部件,在风电机组运行过程中容易发生损坏,其在稳定运行和变速变载工况下的振动响应需予以重点关注。以某型4MW两点式支撑风电机组传动链为研究载体,考虑风电齿轮箱弹性支承的柔性,建立风电机组传动链刚柔耦合动力学模型,研究弹性支承在传动链稳定运行和变速变载工况下的振动响应,揭示了弹性支承在不同工况下的振动特性。研究结果表明,稳定运行工况下,主轴对中时弹性支承轴向振动占据主导,其振动空间轨迹呈椭圆状;主轴不对中使弹性支承轴向振动位移量剧增,0.1°偏转角时达到峰值8.099mm,且0.05°偏转角因共振导致径向位移峰值;轴承参数分析表明,浮动轴承游隙增大使弹性支承轴向径向位移线性增长,而推力轴承仅影响轴向。变速变载工况下,弹性支承X/Y向振动模式随湍流强度切换,Z向振动位移量与风速大小相关。频域分析显示振动能量集中于轮毂转频1及2倍频,低频载荷传递机制与系统模态耦合显著加剧弹性支承疲劳风险。

    Abstract:

    The elastic support is an important component to support the wind power gearbox and absorb the dynamic load of the wind wheel. It is easy to be damaged during the operation of the wind turbine generator system, and its vibration response under the stable operation and variable speed and load conditions needs to be focused. Taking the drive train of a wind turbine generator system with 4MW two-point support as the research carrier, considering the flexibility of the elastic support of the wind turbine gearbox, the rigid-flexible coupling dynamic model of the drive train of the wind turbine generator system is established to study the vibration response of the elastic support under the stable operation of the drive train and variable speed and load conditions, and reveal the vibration characteristics of the elastic support under different working conditions. The results show that the axial vibration of elastic support is dominant when the main shaft is aligned, and the vibration space trajectory is elliptical; The misalignment of the main shaft sharply increases the axial vibration displacement of the elastic support, reaching the peak value 8.099mm at 0.1 ° deflection angle, and the radial displacement peak value caused by 0.05 ° deflection angle due to resonance; The bearing parameter analysis shows that the axial radial displacement of elastic bearing increases linearly with the increase of float bearing clearance, while the thrust bearing only affects the axial direction. Under variable speed and load condition, the vibration mode of elastic support in X/Y direction changes with the turbulence intensity, and the amplitude in Z-direction vibration displacement is related to the wind speed. Frequency-domain analysis shows that the vibration energy is concentrated on the rotational frequency 1 and 2 of the hub, and the coupling between the low frequency load transfer mechanism and the system mode significantly increases the fatigue risk of the elastic support.

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  • 收稿日期:2025-05-22
  • 最后修改日期:2025-09-08
  • 录用日期:2025-09-09
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