航空并车减速器热平衡分析与滑油参数优化研究
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1.重庆大学 高端装备机械传动全国重点实验室;2.重庆大学 国家卓越工程师学院;3.安徽应流航空科技有限公司

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V228.2???????

基金项目:

重庆市杰出青年科学基金项目(CSTB2022NSCQ-JQX0026),军工横向项目(JG20230167)


Research on Thermal Balance Analysis and Lubricant Parameter Optimization of Aviation Duplex Reduction Gearbox
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Affiliation:

1.State Key Laboratory of Mechanical Transmission for Advanced Equipment,Chongqing University;2.National Elite Institute of Engineering,Chongqing University;3.Anhui Yingliu Aviation Technology Co,Ltd

Fund Project:

Chongqing Funds for Distinguished Young Youths(CSTB2022NSCQ-JQX0026),Military-Industry Horizontal Project (JG20230167)

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    摘要:

    为探究滑油温度、黏度对某型纵列式无人直升机并车减速器功率损失与关键部件温度的影响,优化供油系统油量分配,首先基于热网络法搭建产热-传热-润滑耦合AMESim仿真模型;随后分析了滑油温度、黏度对减速器内部功率损失及温度分布的影响规律;在此基础上,以元件温度均值最小为目标,通过遗传算法优化供油系统油量分配,结合润滑管路参数求解最佳喷油孔径。结果表明,滑油温度升高时,回转件黏性阻力减小、对流换热增强,齿面滑动摩擦损失及总功率损失上升;滑油黏度增大可降低整体功率损失与散热器出口温度,但轴承因搅油损失增加及换热减弱、齿轮啮合区因换热减弱的影响超过啮合损失减小的效应,二者温度均升高;油量分配优化后元件平均温度较原按产热比例分配的供油方案降低1.89%,为减速器润滑散热系统优化设计提供了理论参考。

    Abstract:

    To investigate the effects of lubricating oil temperature and viscosity on power loss and key component temperature of the duplex reduction gearbox for a certain type of tandem unmanned helicopter, and optimize the oil distribution of the lubrication system, this study first constructed a heat generation-heat transfer-lubrication coupled AMESim simulation model based on the thermal network method. Subsequently, the influence laws of lubricating oil temperature and viscosity on internal power loss and temperature distribution of the reducer were analyzed. On this basis, with the minimum average temperature of components as the objective, the oil distribution of the lubrication system was optimized using a genetic algorithm, and the optimal lubricating oil injection hole diameter was solved by integrating lubricating pipeline parameters. The results indicate that: When lubricating oil temperature rises, the viscous resistance of rotating parts decreases and convective heat transfer is enhanced, while tooth surface sliding friction loss and total power loss increase. Increasing lubricating oil viscosity can reduce the overall power loss and radiator outlet temperature, but the temperatures of both bearings and gear meshing areas rise—for bearings, this is due to increased oil churning loss and weakened heat transfer; for gear meshing areas, the effect of weakened heat transfer outweighs the reduction in meshing loss. After oil distribution optimization, the average temperature of components decreases by 1.89% compared with the original oil supply scheme based on heat generation proportion. This study provides a theoretical reference for the optimal design of lubrication and heat dissipation systems for such gearbox.

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  • 收稿日期:2025-09-01
  • 最后修改日期:2026-01-23
  • 录用日期:2026-01-27
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