负载方向智能识别的挖掘机斗杆内收节能控制方法
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1.湖南科技大学机电工程学院;2.贵阳永青智控科技股份有限公司

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湖南省教育厅项目(23B0496);国家博士后基金资助项目(2023M731822);湖南省研究生科研创新项目(CX20240869)。


Energy-saving control method for excavator arm retraction with intelligent load direction recognition
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Affiliation:

1.Hunan University of Science and Technology;2.Guiyang Yongqing Intelligent Control Technology Co., Ltd

Fund Project:

Project of Hunan Provincial Education Department (23B0496); National Postdoctoral Fund (2023M731822); Hunan Provincial Graduate Student Research Innovation Program(CX20240869)

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    摘要:

    针对液压挖掘机斗杆内收过程中因节流损失导致能耗过高的问题,本文提出一种负载方向智能识别的斗杆内收节能控制方法。首先,基于动臂、斗杆及铲斗油缸的位移传感器数据,建立了斗杆、铲斗系统的运动学模型,实时计算其复合重心位置,预测斗杆油缸负载力由拉力转为推力的理论切换区间;然后,基于油缸两腔压力数据动态计算实际负载力,在理论切换区间内精准定位拉力到推力的转换点;最后,重新设计了斗杆回油回路和对应的节能控制方法,以降低回油过程中的能量损失。研究结果表明:在保证斗杆内收动作平稳性的前提下,新系统斗杆内收动作推力阶段能耗降低了40.8%,完整内收动作的总能耗降低了17%。本研究为液压挖掘机斗杆内收操作的节能优化提供了工程上可行的技术途径。

    Abstract:

    To address the high energy consumption issue caused by throttling losses during hydraulic excavator arm retraction, this paper proposes an energy-saving control method for arm retraction based on intelligent load direction recognition. First, by utilizing displacement sensor data from the boom, arm, and bucket cylinders, a kinematic model of the arm and bucket system is established to calculate the composite center of gravity in real time and predict the theoretical transition interval where the load force on the arm cylinder shifts from pulling to pushing. Then, the actual load force is dynamically calculated based on pressure data from both chambers of the cylinder, enabling accurate identification of the transition point from pulling to pushing within the theoretical interval. Finally, the return hydraulic circuit of the arm is redesigned along with a corresponding energy-saving control strategy to reduce energy loss during the return process. Experimental results demonstrate that, while ensuring smooth operation during arm retraction, the energy consumption during the pushing phase is reduced by 40.8%, and the total energy consumption of the complete retraction cycle is decreased by 17%. This study provides an engineering-feasible technical approach for energy-saving optimization in hydraulic excavator arm retraction operations.

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  • 收稿日期:2025-09-22
  • 最后修改日期:2025-12-03
  • 录用日期:2025-12-03
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