混动汽车电机余热回收加热策略与能耗优化研究
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1.北京林业大学 工学院;2.山东美晨工业集团有限公司;3.华南理工大学 机械与汽车工程学院

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U462

基金项目:

汽车零部件先进制造技术教育部重点实验室开放课题基金(2021KLMT05)。


Research on Heating Strategy and Energy Consumption Optimization for Motor Waste Heat Recovery in Hybrid Electric Vehicles
Author:
Affiliation:

1.The School of Technology,Beijing Forestry University;2.Shandong Meichen Industry Group Co,Ltd,Zhucheng Shandong;3.School of Mechanical and Automotive Engineering,South China University of Technology,Guangzhou Guangdong

Fund Project:

Supported by the Open Research Fund of the Key Laboratory of Advanced Manufacturing Technology for Automobile Parts. Ministry of Education (2021KLMT05).

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    摘要:

    针对混合动力汽车在冬季低温环境下纯电行驶时电池加热能耗高、续航里程短的问题,提出了一种基于电机余热回收的多模式加热控制策略。研究采用焓差试验台对空调系统关键部件进行性能测试,获取不同转速下的压力与换热量数据;基于试验数据,利用AMESim软件搭建包含发动机、电机、电池及空调回路的整车热管理系统一维模型,并基于新欧洲驾驶循环与城市道路驾驶循环工况进行仿真验证,研究分析电机出口冷却液蓄热温度对余热回收性能的影响,确定电机余热回收的最佳开启温度为35°C。研究结果表明,该策略能有效利用电机余热辅助传统正温度系数(Positive Temperature Coefficient,PTC)加热电池,在-20°C环境下运行2小时后,整车行驶综合能耗较传统方式下降3.7%~4.0%,验证了该策略在提升能量效率和延长续航方面的可行性与有效性。

    Abstract:

    To address the issues of high battery heating energy consumption and limited driving range during electric-only operation of hybrid electric vehicles in low-temperature winter environments, a multi-mode heating control strategy based on motor waste heat recovery is proposed. Performance tests on key air-conditioning system components were first conducted using an enthalpy difference test bench to obtain pressure and heat exchange data at different rotational speeds. Based on the experimental data, a one-dimensional vehicle thermal management system model integrating the engine, motor, battery, and air-conditioning circuit was developed through AMESim software. Multi-condition simulations under the New European Driving Cycle (NEDC) and Urban Dynamometer Driving Schedule (UDDS) were performed to analyze the effect of the motor outlet coolant temperature on waste heat recovery performance. The optimal activation temperature for motor waste heat recovery was determined to be 35?°C. Results demonstrate that the proposed strategy can effectively utilize motor waste heat to assist Positive Temperature Coefficient (PTC) heating of the battery. After two hours of operation at ?20?°C, the system energy consumption decreases significantly. Compared with conventional heating methods, the overall vehicle energy consumption is reduced by 3.7% to 4.0%, verifying the feasibility and effectiveness of the strategy in improving energy efficiency and extending driving range.

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  • 收稿日期:2025-12-24
  • 最后修改日期:2026-03-28
  • 录用日期:2026-04-01
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