汽车换热器OpenFOAM仿真算法开发
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作者单位:

1.重庆大学 航空航天学院;2.昆明理工大学建筑工程学院

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中图分类号:

O368;U464.333???????

基金项目:

重庆市科技创新重大研发项目


Development of Simulation Algorithm for Automotive Heat Exchangers in OpenFOAM
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Affiliation:

1.College of Aerospace Engineering,Chongqing University;2.Faculty of Civil Engineering and Mechanics,Kunming University of Science and Technology

Fund Project:

Supported by Scicnce and Technology Innovation Key R&D Program of Chongqing

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    摘要:

    参考商业软件STAR-CCM+的单、双流体换热器模型理论,建立了基于Darcy Forchheimer理论的多孔介质换热器模型,并在开源平台OpenFOAM框架内开发了等效算法:(1)依托simpleFOAM求解器,添加包含换热器源项的温度方程求解模块;(2)实现单流体换热器模型算法,用分段式参考温度场近似描述热侧蒸汽相变;(3)实现双流体换热器模型算法,基于多套网格构建了映射耦合框架,设计了双流体换热器热流温度求解器及边界值更新脚本,实现了基于换热器总换热功率的热流边界温度计算与两种流体的耦合求解。对两款整车在多工况下对换热器算法进行了验证。结果表明,开源算法可实现稳定计算,且具备与STAR-CCM+相当的精度:两车型换热器冷流进出口截面均温最大误差分别为0.72%、0.64%;热流进出口截面均温最大误差分别为0.50%、0.16%。该算法丰富了OpenFOAM在汽车换热器仿真领域的功能,为整车换热器仿真提供了开源替代解决方案。

    Abstract:

    By referring to the single- and dual-fluid heat exchanger models integrated in the commercial software STAR-CCM+, a porous-media-based heat exchanger model grounded in the Darcy–Forchheimer theory has been developed in this work. Equivalent algorithms were implemented within the OpenFOAM open-source framework as follows: (1) a temperature equation module incorporating heat exchanger source terms was introduced into the simpleFOAM solver; (2) a single-fluid heat exchanger algorithm was realized, wherein the phase change of hot-side steam was approximated using a segmented reference temperature field; (3) a dual-fluid heat exchanger algorithm was implemented, employing a mapping-coupling framework constructed from multiple mesh sets. A dedicated solver for thermal-fluid temperature calculation and a boundary-value update script were designed to facilitate the coupled solution of the two fluids based on total heat exchange power. Validation was conducted for two vehicle models under multiple operating conditions. Results indicate that the heat exchanger algorithm enables stable computation and achieves accuracy comparable to that of STAR-CCM+: the maximum mean temperature errors at the cold-fluid inlet/outlet sections were 0.72% and 0.64% for the two vehicle models, respectively, while those for the hot-fluid inlet/outlet sections were 0.50% and 0.16%, respectively. This algorithm enhances OpenFOAM’s capabilities in automotive heat exchanger simulation, providing an open-source alternative for full-vehicle thermal system analysis.

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  • 收稿日期:2026-01-06
  • 最后修改日期:2026-04-16
  • 录用日期:2026-04-27
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