制动盘材料构成设计过程热应力分析
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重庆市自然科学基金资助项目(CSTC2008BB4177)


Brake disc thermal stress in material composite design
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    摘要:

    应用复合材料的物理性能混合法则及离散化处理方式,运用有限元法研究了梯度SiCp/Zl104复合材料制动盘在紧急制动工况下的温度和热应力分布,并与铸铁件和均质20Vol.%SiCp/Zl104复合材料制动盘的计算结果进行比较分析。结果表明,同种工况下梯度SiCp/Zl104复合材料制动盘温度更低,热应力更小,温度和热应力在盘状件上的分布更有利于减少热疲劳和避免产生热裂纹,且梯度SiCp/Zl104复合材料制动盘具有减重和提高耐磨性能的优点,这为制备梯度SiCp/Al复合材料制动盘提供了理论

    Abstract:

    The temperature distribution and thermal stress distribution of brake discs under emergency braking conditions were studied using the finite element method (FEM). The discs were of three types: those made of functionally graded SiCp/Zl104 composite materials, of uniform (20% volume) SiCp/Zl104 composite materials, and of compacted graphite iron, respectively. The rule of mixtures of dualphase material and the discretization of the material composition distribution were applied to estimate the material properties of functionally graded composite materials. The results show that the temperature and thermal stress of brake discs made of graded SiCp/Zl104 composite are the lowest among the three types studied, and the distribution of temperature and thermal stress of this brake disc type is more uniform than the others. Furthermore, brake discs made of functionally graded SiCp/Zl104 composite can reduce vehicle weight and increase wear resistance capacity. The results provide a theoretical foundation for fabricating brake discs made of graded SiCp/Al composite material.

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王开,刘昌明,杨勇.制动盘材料构成设计过程热应力分析[J].重庆大学学报,2008,31(12):1346-1350.

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