轴向功率超声振动珩磨颤振系统的稳定性分析
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国家自然科学基金资助项目(50975265,51275490);山西省研究生优秀创新项目(20123087)


Stability analysis of axial ultrasonic honing flutter system
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    摘要:

    内燃机缸套的功率超声振动珩磨加工中,超声珩磨加工系统的自激振动会严重影响缸套的表面加工质量。根据超声珩磨加工机理及动态珩磨厚度分析,建立了超声珩磨颤振系统动力学模型,基于再生颤振理论对超声珩磨颤振系统进行稳定性分析,推导出极限珩磨宽度和主轴转速的相互关系,运用MATLAB对其仿真分析,得出不同刚度、阻尼系数等系统参数和主轴转速、往复速度等加工参数对系统稳定性极限图的影响。分析表明:超声珩磨加工系统在主轴转速低于400 r/min时容易发生颤振;发生颤振的临界珩磨宽度为27 μm;具有较大刚度和阻尼比系数的超声珩磨系统的稳定性较高。

    Abstract:

    Ultrasonic vibration honing is an effective method for precision machining of cylinder liner,while the flutter caused by inner factors of the system would seriously affect the surface quality of combustion engine. Ultrasonic honing mechanism and dynamic honing deep are considered to establish a dynamic model of ultrasonic honing flutter system and the relationship between the limit honing width and honing speed is deduced based on the theory of regenerative flutter. Simulation is carried out to obtain the effect of different parameters including stiffness coefficient,damping ratio,spindle speed and reciprocation motion speed on the stability limit curve of the flutter system. It can be concluded that the ultrasonic honing system is prone to emerge flutter with less than 400 r/min of spindle speed and the limit honing width of flutter happening is 27 μm. Higher stiffness and damping ratio can make system stabler.

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邵云鹏,祝锡晶,刘猛,刘振.轴向功率超声振动珩磨颤振系统的稳定性分析[J].重庆大学学报,2013,36(5):25-30.

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  • 在线发布日期: 2013-06-07
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