基于有限元法的发动机曲轴静强度分析
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重庆市科委科技计划资助项目(CSTC2007AC6017)


Engine crankshaft static strength analysis based on the finite element method
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    摘要:

    针对某单缸发动机曲轴断裂问题,在CATIA里进行了三维实体建模,通过导入Hypermesh进行划分网格等前处理,利用MSC.Patran /Nastran对其进行有限元分析。结果表明:在使用球墨铸铁为材料的情况下,曲轴的疲劳强度安全系数未满足要求,从理论上验证了曲轴会发生断裂;将材料更换为40Cr的曲轴,其疲劳强度安全系数满足要求,理论上不会发生断裂,最后通过400 h发动机可靠性试验验证了仿真的正确性。

    Abstract:

    Focusing on the fracture issue of single cylinder engine crankshafts, a threedimensional solid model was built in CATIA. Pretreatments, such as plotting grids, were carried out through Hypermesh, and finite element analysis was done using MSC. Patran/Nastran. The results show that the fatigue safety coefficient cannot meet demand when nodular iron is the crankshaft material. This finding verifies the theoretical possibility of crankshaft fracture. A crankshaft using 40Cr theoretically would not fracture because the fatigue safety coefficient could meet the demand. Simulation correctness was verified by a 400 hour engine reliability test.

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徐中明,牟笑静,彭旭阳.基于有限元法的发动机曲轴静强度分析[J].重庆大学学报,2008,31(9):977-981.

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