LUO Yong , SUN Dongye , HU Fengbin , DENG Tao
2010, 33(3):1-6. DOI: 10.11835/j.issn.1000-582X.2010.03.001
Abstract:Continuously Variable Transmission (CVT) equipped vehicle improves its power performance by ensure the engine works on its peak power point under each throttle angle. This method didn’t pay any attention to the CVT efficiency, which also has influences on power performance of the system. Based on the analysis of how CVT efficiency influences power performance of the system, an optimal algorithm is proposed to calculate the target CVT ratio to achieve maximum power performance with consideration of CVT efficiency. A simulation model is established to validate the optimal algorithm. Simulation results indicate that the acceleration time from 0 km to 100 km of the system veduced by 0.63 s.
ZHU Caichao , LUO Zhaoxi , LIU Mingyong , XIAO Ning
2010, 33(3):7-12. DOI: 10.11835/j.issn.1000-582X.2010.03.002
Abstract:The current cycloid reducer drive has the shortage of needing special output mechanism, large volume and high vibration. To solve this problem, a new gyratory fixedspindle cycloid drive is designed. The drive principle of the reducer is introduced. Formula for calculating the basic parameters and tooth profile equation of cycloid gear are derived. On the basis of discussion of the mechanism and the principles of gear connection, a prototype is designed and manufactured. The results of the prototype test on the gear test rig indicate that the transmission efficiency of the new drive may reach 91.9% at rated operating conditions, the biggest vibration velocity effective value is 3.09 mm/s, and the biggest structure noise is 101.6 dB.
LIN Tengjiao , ZHANG Shijun , LV Hesheng
2010, 33(3):13-18. DOI: 10.11835/j.issn.1000-582X.2010.03.003
Abstract:When multidisk clutch is in disengaged operation, friction plates and mating plates may not separate absolutely. To avoid the slipping friction caused by this and reduce the clutch’s overheating, the lubricant pressure between the plates should be welldistributed in design. With the use of ANSYS/FLOTRAN software, 3D finite element models of six different channel flow structures are established. Using finite element method and the fluid dynamic theory, the flow field is analyzed, and then the law of the influence of different channel flow structures on oil pressure distribution between the plates is summarized. The result of the study shows that the four squirt holes at right side with perforated structure are better than those without, and squirt holes with the cone or stepped shape are better than those with column shape, which means that with the two improvements of the channel flow structure, the lubricant pressure distribution can be uniformed.
PEI Jianghong , LIAO Zhenfang , TANG Chuanlin
2010, 33(3):19-23. DOI: 10.11835/j.issn.1000-582X.2010.03.004
Abstract:Using quartz sands to simulate the work condition, the experiment on the factors of sand lift which influences the lift effect in borehole hydraulic equipment is carried out. The experiment results show that there is an optimum distance between the intake and mineral deposit; under the condition of the same air input capacity; the lifting capacity increases with the submergence proportion; different installation angle of the water nozzle influences the effect of the sand lift; there is an optimally installation angle of 10 degrees between nozzle axial lead and tangential direction of the lift pipe wall; the number of air nozzles affect lifting capacity; the optimally installation nozzles number is 3; and whether fitting stir nozzles or not is the key factor which determines lifting success.
QIU Xinyang , ZHANG Guanghui , QIN Datong
2010, 33(3):24-29. DOI: 10.11835/j.issn.1000-582X.2010.03.005
Abstract:Based on study of elastohydrodynamic lubrication (EHD) and meshing theory of planar worm gear drive, EHD model for the drive is proposed. Minimum film thickness on the whole contact area is calculated. EHD status for the drive is analyzed. The distributions of film thickness show that, EHD status during entry engagement is better than that during exit engagement, and EHD status of worm addendum area is better than that of dedendum area. Influencing factors such as work conditions and optimized parameters along with their effects were analyzed. Theoretical analysis suggests that the optimizing pressure angle and increasing worm pitch diameter have influence on improving lubricant performance of the planar worm gear drive.
ZHANG Qingwei , ZHANG Bo , WANG Jianhong , QIN Datong
2010, 33(3):30-35. DOI: 10.11835/j.issn.1000-582X.2010.03.006
Abstract:The differential equation which governs the behavior of the gear transmission system of 1.5 MW windturbine is established. The external excitation caused by wind speed fluctuation is discussed and the internal excitation due to timevarying mesh stiffness and comprehensive error is also analyzed. The calculating formulations of the harmonic balance method of nonlinear dynamic equations are presented. Then, the multiobjective dynamic optimization model is developed to minimize the value of vibration acceleration and the overall volume. The optimization of a practical example using mixeddiscrete combined programming is performed. The result shows that the proposed method of modeling and optimization design can effectively reduce the wind turbines gearbox vibration levels and weight.
TANG Qian , DU Xuesong , GAO Zhan , Xu Jie , ZHANG Yuanxun
2010, 33(3):36-40. DOI: 10.11835/j.issn.1000-582X.2010.03.007
Abstract:This paper focuses on the design of eleven rollers straightener. An elasticplastic FEM model is introduced to cope with the difficulty of preestimating the performance of straightening during the design process. To obtain straightening force, stress, strain, elasticplastic ratio, relations between reduction amount of roller and roughness of plate per square meter, a threedimensional element model is established and straightening process is simulated. In addition, an experiment is conducted to measure the reduction amount of roller and the roughness of plate per square meter. It is shown that the results of numerical simulation are consistent with the experimental results. The developed computing model can provide essential references for the optimization of straightener.
LI Hao , GUO Gang , XU Jianping , SHEN Lei , YANG Juan
2010, 33(3):41-48. DOI: 10.11835/j.issn.1000-582X.2010.03.008
Abstract:Abstract:To manage suppliers who are involved in product collaborative design and innovation, on the basis of collating and analyzing 35 literatures related to codesign process and supplier management activities, a threetier model of supplier management in collaborative product development is put forward, which includes tiers of longterm strategic management, product development project and codesign task. In terms of collaborative product development process, an overall management activities model about suppliers is built. Methods of supplier selection and performance evaluation are studied. A case study related to supplier management in equipment codesign from a steel company is provided to verify the theory and methods.
YIN Sheng , YIN Chao , LIU Fei , SHEN Chao
2010, 33(3):49-55. DOI: 10.11835/j.issn.1000-582X.2010.03.009
Abstract:According to the characteristics of the outsourcing production such as multitask, dynamic environment, and multiobjectives etc, an optimal allocation model of outsourcing in multitask is established by the linear weighted method. Outsourcing production time, outsourcing production cost and outsourcing production quality are set as its target functions. Then, genetic algorithm for solving this model is also investigated. Finally, a case study is employed for the effectiveness and the validity.
ZHANG Xiaodong , DUAN Shuang yue , GUO Shuanyin , YU Tian
2010, 33(3):56-59. DOI: 10.11835/j.issn.1000-582X.2010.03.010
Abstract:Expert’s decision process plays an important role in production systems. To simulate complex production system including expert decision, an intelligent simulation strategy of complex production system based on interactive simulation and knowledge mining is proposed. The simulation principles and methodology are described. Key technologies of expert decision process simulation are studied in detail from the aspects of simulating algorithm and software programming. The simulation strategy is used and verified in a universal rail production line. Simulation results indicate that the intelligent simulation model can effectively describe complex production system including expert decision. It provides a new method for humanmachine cooperation and human decisionmaking process study in production systems.
2010, 33(3):60-64. DOI: 10.11835/j.issn.1000-582X.2010.03.011
Abstract:Abstract:In the ultrasound imaging system, the main shortage of apodization technology is that, there is a better image resolution only in a limited region, out of the region, the resolution is significantly lower. The segment dynamic apodization can make up the shortcoming. After analyzing kinds of the 3dB isograms of the apodization function, the limited region with the best image resolution has been obtained. By way of subleading into the relevant apodization function, the segment dynamic apodization technology is implemented and used to plot the 3dB isogram and simulate the image. Simulation results show that the proposed method of segment dynamic apodization technology, can improve the image quality effectively.
MAO Yuxing , HAN Beitao , FENG Lian , WANG Hao , XU Shaozhi , HAO Yuanyang
2010, 33(3):65-71. DOI: 10.11835/j.issn.1000-582X.2010.03.012
Abstract:Focusing on the problem that affine transformation will exist among the contour images due to variation of the viewpoints, a new approach to extract affine invariant features and matching strategy is proposed for shape recognition. First, the centroid distance and azimuth angle of each boundary point are computed. Then, with a priordefined angle interval, all the points in the neighbor region of the sample point are considered to calculate the average distance for eliminating noise. After that, the centroid distance ratios(CDRs) of any two contour points with angle difference of 180° are achieved as the representation of the shape, which would be invariant to affine transformation. Since the angles of contour points changed nonlinearly among affine related images, the CDRs should be resampled to build corresponding relationship. It could be regarded as an optimization problem of path planning. In our method, a PSObased path planning model is presented to address this problem. The experimental results demonstrate the efficiency of the proposed method in shape recognition with translation, scaling, rotation, distortion and noise interference.
YIN Guang zhi , LI Yuan , WEI Zuoan , JING Xiaofei , ZHANG Qiangui
2010, 33(3):72-75. DOI: 10.11835/j.issn.1000-582X.2010.03.013
Abstract:Yangtianqing tailings dam is a new dam planned for a copper mine. At the design period, test in laboratory is carried out to simulate the process of dam pile based on the design information of Yangtianqing tailings dam. And the regularity of the saturation lines’ change at the condition of flood and normal is studied, when the dam have been heaped to the about 2/3 of the total height (120 m). Based on the test data, the stability coefficients of the dam at this height in different conditions are obtained with the Slide software, and they could be served for the following test and the mine’s future safety production. It is shown that the dam is safe in the normal condition, while in the condition of flood, the stability coefficient is less than the benchmark in national standard. Thus, it is necessary to rectify the preliminary design or to take other measures to ensure the safety of the tailings dam.
HU Jing , YAN Bo , ZHANG Hong yan , ZHOU Song
2010, 33(3):76-81. DOI: 10.11835/j.issn.1000-582X.2010.03.014
Abstract:To investigate galloping of iced conductors, with the release of the bending degreeoffreedom of Euler beam element and setting the material to be ‘No Compression’ in ABAQUS software, a cable element with torsion degreeoffreedom is obtained. And then the aerodynamic loads including drag, lift and torque on the iced conductor are simulated by means of the userdefined element. The galloping of iced single conductor and iced twin bundle conductor are numerically analyzed to demonstrate the efficiency of the proposed method. The effects of initial attack angle,span length and initial tension in conductor on the behavior of galloping are investigated by numerical simulation.
WANG Weizhong , TAO Yunqi , XU Jiang , PENG Shoujian
2010, 33(3):82-86. DOI: 10.11835/j.issn.1000-582X.2010.03.015
Abstract:To discuss the mechanism of gas pressure in coal and gas outburst process,with the constant of moulding pressure,moisture and forced status of the outburst coal sample, five outburst experiments of the different gas pressure are simulated by the independently developed coal and gas outburst simulation test device and the same coal sample. It is found that coal and gas outburst could produce pyriform or elliptic holes with small mouth and big belly. And the volume of hole to the volume of outburst coal is from 1/2 to 2/3. Moreover, there is a threshold value of gas pressure for coal and gas outburst and greater with the increase of outburst intensity. As the force of outburst, the gas pressure has a certain effect of ejection and porphyrization on the outburst coal powders. The coal sample temperature varies continuously with the trend of rising firstly and decreasing subsequently. And the grads of coal temperature can be adopted for predicting the coal and gas outburst.
FU Xiangzhao , JIANG Bin , WANG Yong , WANG Ziyun
2010, 33(3):87-91. DOI: 10.11835/j.issn.1000-582X.2010.03.016
Abstract:Based on EulerianLagrangian coupling algorithm, the performance parameters of Fanshaped airblast atomizer is simulated. It is shown that when gasliquid mass flow ratio is constant, the spray angle and velocity of droplet decreases and SMD increases gradually with the increase of orifice width. Therefore, in order to obtain much smaller liquid droplet, orifice width should not be too wide. When the orifice width is constant, along with the increase of gasliquid mass flow ratio, SMD decreases firstly and increases later when reaching the minimum. And SMD minimum value is 39.5 μm when the orifice width is 0.6 mm.
LIU Li , ZHOU Zhiming , LIN Yong , LU Yiyu
2010, 33(3):92-98. DOI: 10.11835/j.issn.1000-582X.2010.03.017
Abstract:The releasing pattern of Al3+ in different horizons in four types of typical soils, which samples were collected from the Three Gorges Reservoir Region, is studied by simulated acid rain leaching of soil columns equipment indoor. The results indicate that the buffering capacity of the tested soils against acid rain is weakened after a long time of leaching, and acid rain of a lower pH presents a stronger impact on the acidification of the soil. The leaching amount of Al3+ in four types of typical soils increases with the decline of acid rain pH value. The leaching quantities are low while the pH value is equal or greater than 3.50 levels, but increase remarkably while the pH is 2.50. Meantime, leaching of simulated acid rain changes the concentration of exchangeable Al3+ in soil (except for redbrown purplish soil). These changes are more remarkable in soils with the pH decrease of simulated acid rain.
CHEN Dayong , WANG Liao , LUO Shuluan , MA Peidong , TAO Yu
2010, 33(3):99-102. DOI: 10.11835/j.issn.1000-582X.2010.03.018
Abstract:Parametric study with orthogonal experiment is carried out for digestion of municipal sewage sludge with H2O2 and H2SO4. For TN, the adding time of H2O2 is significant at 0.1 level, whilst the dosages of H2O2 and H2SO4 are less significant. The better digestion scheme is that the number of adding time of H2O2 is three and the dosages of H2O2 and H2SO4 are 0.25 mL and 1 mL, respectively. And for TP, the adding time of H2O2 is significant at 0.01 level, and the dosage of H2O2 is significant at 0.05 level. However, the dosage of H2SO4 is less significant. Thus, the better digestion scheme is that the adding time of H2O2is three and the dosages of H2O2 and H2SO4 are 0.25 and 5mL, respectively. Combining the two schemes, the optimal scheme of sludge digestion is three times for H2O2 adding and 0.25 and 5mL for the dosages of H2O2 and H2SO4, respectively. With the test, the recovery rate of TN is between 98.53% and 101.80%, while the recovery rate of TP is between 97.07% and 101.67%.
XIAO Tieyan , LIN Changchun , LUO Guyuan , JI Fangying
2010, 33(3):103-107. DOI: 10.11835/j.issn.1000-582X.2010.03.019
Abstract:Decisionmaking of sewage treatment process directly affects the accuracy and efficiency of the process selection. An optimized fuzzy decision method is proposed based on fuzzy decision and contrast weighting method. Moreover, a webbased decisionmaking support system for the selection of sewage treatment process is developed with the Apache+PHP+MySQL development environment. The system had realized the online decisionmaking for sewage treatment process, and enhanced accuracy and reduced the decisionmaking time.
ZHENG Zhong , LIU Haiyu , GAO Xiaoqiang , HE Lamei , ZHANG Tao , CHEN Kai
2010, 33(3):108-113. DOI: 10.11835/j.issn.1000-582X.2010.03.020
Abstract:Considering the uncertainty and complexity of production planning and scheduling in steelmaking and continuous casting, an optimal simulation model is built. Based on the analysis of the logistics in steelmaking process, the casting plan is regarded as the global goal, and the procedural information is taken into account, as well as the local evolution rule that abstracted from scheduling rule. To simulate transferring of materials in the process, the state of operation sites are updated as a result of the global goals, process information and local rule. The goaldirected simulation is carried out based on the selforganization evolution mechanism. Finally, an optimal integrated production plan is made by a continuous simulation evolution. A simulation case for eight hours production plan shows that the model is valid and efficient.
DU Yungui , HE Yuanyuan , ZHENG Huimin , LIU Qingcai , CHEN Qianxiang , AO Wanzhong
2010, 33(3):114-118. DOI: 10.11835/j.issn.1000-582X.2010.03.021
Abstract:In allusion to the existing material conditions of blast furnace in Shuicheng I﹠S Corporation, rationality of sinter with VTi pellets is studied through metallurgical performance tests of single ore. Regularity for change of reducibility, reduction degradation index, melting and dropping index changes of burden structure are researched, at increased VTi pellets in the same proportion of sinters and different proportion of imported lump ores. The results show that sinter RI reaches 90.68%, integrated charge RDI and soft melting index are improved by adding vanadiumtitanium pellets. The charge structure is the best when VTi pellets ratio at 20%, which softening starting temperature is 1 147 ℃, softening range is 156℃, dripping temperature at is 1 349 ℃, maximum pressure is 2 223 Pa and has a good permeability.
SHI Xin , XIONG Qingyu , LEI Luning
2010, 33(3):119-123. DOI: 10.11835/j.issn.1000-582X.2010.03.022
Abstract:Abstract:Considering the eutrophication evaluation problems of complicated water environment, using the eutrophication inspection data of the Three Gorges Reservoir district to compare of the eutrophication evaluation models’ performances based SOM neural network and SVM. The results shows that both models have fast calculation speed and high precision,but compared to SOM neural network model, the SVM model has better stability and antijamming capability, also its preferences are simpler.
WANG Yunfeng , LI Zhanming , YUAN Zhanting , WAN Weihan
2010, 33(3):124-128. DOI: 10.11835/j.issn.1000-582X.2010.03.023
Abstract:Based on RBF neural network and fuzzy theory, an intelligent control method, which can effectively overcome disturbance resulting from grinding efficiency and cyclone’s inlet pressure, is proposed. This method that can make grinding concentration and overflow particle size wellproportioned will allow us to improve flotation grade and increase yield, and therefore realize the optimization of grinding and classification process. The present method is of simple analysis, less time of network learning and training. And high learning precision is high. The simulations show that our approach can also be applied to the control systems that are difficult to build accurate math model.